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Results in 90 days

OEE ROI Calculator

What Is OEE and Why It Matters

Overall Equipment Effectiveness (OEE) is the standard measure of manufacturing productivity. It defines how effectively a plant turns available time and resources into high-quality output. OEE combines three components: Availability, Performance, and Quality to provide one efficiency score that reveals hidden production losses.

Availability

The percentage of scheduled production time that equipment is running. Losses include changeovers, setups, and breakdowns.

Performance

The speed at which equipment operates compared to its maximum capability. Losses come from slow cycles, minor stops, and bottlenecks.

Quality

The proportion of total output that meets standards on the first attempt. Defects and rework lower this value.

Breaking Down the Barriers to OEE Improvement

OEE represents opportunity, the portion of your plant’s potential that becomes sellable product. Improving OEE means identifying the unseen losses that limit Availability, Performance, and Quality.

Weavix connects every worker and system in real time, enabling immediate communication, faster problem solving, and sustained first-pass quality. Teams see downtime as it happens and resolve issues before they multiply.

Frontline workers at Aspire Bakeries

How Fast Will You See ROI with weavix

OEE gains appear quickly when teams communicate instantly. Plants using weavix often report measurable improvement within 90 days. This increase in OEE translates directly into greater throughput, lower overtime, and deferred capital costs.

Because the platform connects the entire frontline, leaders can see the relationship between communication efficiency, OEE score, and financial return in one dashboard.

How OEE Improvement Impacts the Bottom Line

Raising OEE increases capacity without new capital investment and lowers cost per unit. Even a small OEE improvement, such as from 60 to 68 percent, can unlock major annual savings in labor and material efficiency.

Increase Capacity 60%
Unlock Major Savings 83%
Increase Material Effeciency 73%

Proof in the Data

Manufacturers using weavix report measurable OEE improvement and stronger engagement within the first 90 days. Real-time visibility and connected workflows translate directly into higher throughput and lower labor cost.

OEE ROI Calculator

This calculator is for illustrative purposes and is not a guarantee of results. Contact weavix for a free personalized assessment.

ROI Calculator

Factory volume (throughput) this year
For example in million lbs or units
# Full-time direct production employees
Operations = safety, HR, plant management, operation and others
% overtime hours last year at 1.5 times?
Estimate
Fully loaded labor rate / hour?
Including benefits (USD)
Initial OEE
Average 47.4%
Expected uplift in 90 days
Average 12%
Labor Cost Savings with Walt Smart Radio
$0
per year
Production Throughput Improvement with Walt
0
units per year

Frequently Asked Questions

What are the three components of OEE?

OEE is calculated by multiplying three core metrics: Availability, Performance, and Quality.

OEE % = Availability % × Performance % × Quality %

weavix connects frontline teams with real-time communication and data. This reduces downtime, accelerates decision-making, and increases first-pass quality.

Use the ROI calculator to estimate OEE gains and cost savings. Enter your plant’s throughput, labor rate, and current OEE baseline to see potential improvement.

No. Most plants do not have accurate OEE data before implementing weavix. The platform captures live performance metrics so teams can measure real opportunity and improvement.

Overall Equipment Effectiveness (OEE) is a standardized way to measure how efficiently a manufacturing operation turns time and resources into quality product. This overall equipment effectiveness definition combines Availability, Performance, and Quality to create a single productivity score that helps leaders identify where losses occur and how to correct them.

The OEE calculation multiplies Availability, Performance, and Quality percentages. The result shows how close your plant operates to perfect production. Understanding this formula helps manufacturers track improvement and connect operational performance directly to ROI manufacturing metrics.

Overall equipment efficiency reveals how much of your plant’s potential output is being realized. Even a small improvement drives significant throughput gains and labor savings, proving the financial impact of communication and process optimization.

The ROI calculator for industrial environments helps manufacturers translate performance data into financial outcomes. By entering a few key variables such as labor rate, downtime, and production volume, users can estimate cost reductions and productivity gains tied to OEE improvement.

weavix replaces fragmented two-way radio networks with a connected worker platform that provides unified communication, analytics, and automation. The result is measurable two-way radio ROI through reduced hardware spend, fewer communication delays, and higher productivity across every shift.

Improving OEE creates compounding ROI manufacturing results: increased output, deferred capital expenditure, and better workforce utilization. Plants achieve more production with the same equipment, proving that operational efficiency directly drives profitability.

Related Resources

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Comparison Center

Compare weavix to other frontline communication and connected worker platforms. Review detailed analyses covering deployment time, functionality, integration, and total value.

Case Studies

See how real manufacturers improved OEE, reduced downtime, and increased workforce efficiency with weavix.